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Washing Lines
A well-designed washing line is essential for effectively preparing post-consumer plastic for further processing. Washing lines are systems used to clean and process plastic waste by removing contaminants, separating different types of materials, and reducing moisture content. This preparation is crucial for ensuring a more stable and efficient extrusion process in recycling operations.
Washing lines typically include various stages such as pre-washing, washing, rinsing, and drying. Advanced technologies, like high-efficiency separators and dryers, are employed to enhance the cleaning process. These technologies improve the quality of the material by ensuring thorough cleaning and optimal moisture reduction, which in turn increases the yield and quality of the recycled product. Investing in a well-designed washing line is not only a technical necessity but also a strategic move towards greater efficiency and profitability in recycling operations.
Since 1976, Italian company Tecnofer has been building washing lines and components for the plastic recycling industry. As a family-run business, we have delivered over 1,200 washing and separation lines, gaining deep expertise in efficiently cleaning and preparing recycled plastics. We use this knowledge to provide you with an optimal solution.
Tecnofer not only supplies brand-new washing lines but also offers expertise in retrofitting and optimizing existing lines. By applying advanced technologies, we ensure higher output quality, process optimization, and reduced energy consumption.
All machines are designed and manufactured in-house in Italy, including Siemens PLC controls, which are programmed in our factory.
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Our Strengths:
With Tecnofer, you enhance your position in the competitive recycling market thanks to:
Over 30% Energy Savings: Tecnofer systems are designed to save up to 30% more energy compared to other European suppliers. This not only reduces your carbon footprint but also boosts your profit margins.
Low Water Usage:
By efficiently recirculating process water, we significantly reduce fresh water consumption. This supports sustainable production and lowers your operational costs.
Your Go-To Partner for Complete Solutions:
With our in-house production and strategic partnerships with renowned partners, we offer complete solutions for washing, separating, and optical sorting.
High Output:
Depending on the application, we provide output up to 6 tons per hour:
- Film: Up to 3 tons per hour. For example, PE/PP LDPE/PP LLDPE post-consumer, post-industrial, or agricultural film.
- Rigid Plastics: Up to 5 tons per hour. For example, post-consumer and post-industrial rigid HDPE/PP plastics like bottles, containers, barrels, etc.
- PET Bottles: Up to 6 tons per hour.
Tecnofer downloads
Our Machine Offerings
Tailored to Your Needs
- Pre-washers
- Friction washers (dry and wet)
- Float/sink tanks
- Hot-washing units
- Squeezers
- Thermal dryers
Enhancing Existing Lines
In addition to providing new machines, Tecnofer excels at optimizing your current washing and separation lines. We focus on two material categories and can advise you on the following:
Plastic Film Recycling
- Process optimization
- Improving material purity
- Reducing energy consumption
- Implementing hot-wash systems
- Lowering residual moisture levels
Rigid Plastics (HDPE/PP)
- Process optimization
- Improving material purity
- Reducing energy consumption
- Implementing hot-wash systems
With Tecnofer, you invest in efficient, sustainable, and high-quality recycling solutions.
Tecnofer downloads
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